3D welding table is widely used in steel structure, various vehicle body manufacturing, track traffic welding, bicycle and motorcycle manufacturing, construction machinery, frame and box body, pressure vessel, robot (Robot) welding, sheet metal Processing, metal furniture, equipment assembly, industrial pipes (flanges), inspection systems. The three-dimensional flexible welding platform adopts the form of a grid plate with holes on the worktable surface, and the aperture has two series of D28 and D16.
The 3D welding table adopts the form of a grid plate with holes on the worktable surface, and the aperture has two series of D28 and D16. On a high-precision table, D28 holes are evenly distributed every 100mm or D16 holes are evenly distributed every 50mm. These holes can be used to splice positioning modules and fixtures with various functions.
3Dl hole system combined flexible welding process equipment
3D: Represents three directions. Generally, fixtures are vertical and horizontal without vertical direction. The large surface of the platform has two directions, and the four perimeters can be used for vertical installation to achieve a three-dimensional combination.
Hole system: The main feature of this fixture is that from the platform to the accessories, there are standard holes without traditional threads or T-slots. With the quick lock pin, the assembly becomes faster and more convenient, and the positioning is more precise .
Combination: Because all accessories are prefabricated in advance, they can be combined and adjusted arbitrarily according to the needs of the product.
Flexibility: Because the complete set of equipment with the above-mentioned functions can be changed according to product changes, a set of fixtures can complete the needs of several products or dozens of products, which greatly accelerates the process of product development and trial production, and saves a lot of manpower , Material and financial resources (environmental protection and low-carbon products).
Welding: The three-dimensional flexible welding platform is a general-purpose fixture specially designed for the manufacture of welding products; it is used for welding_convenient, flexible, precise accurate, and many traditional welding methods_.
φ28 series platform: the hole tolerance is d10, and the lock pin matching the platform is h7. The distance between two adjacent holes is 100±0.05mm
φ16 series platform: the hole tolerance is d10, and the lock pin matching the platform is h7. The distance between two adjacent holes is 50±0.05mm,
There are three types of workbench columns: height (three types) bearing capacity is 2t, fixed (frame type) bearing capacity is 5t, movable (lifting type bearing capacity is 3t), (with brake universal wheel type bearing capacity is 1t).
Hole system three-dimensional flexible welding combined fixture
1. Scope of application: used for welding, machining and inspection of workpieces. For example: steel structure, various vehicle body manufacturing, bicycle and motorcycle manufacturing, engineering machinery, frames and boxes, pressure vessels, robotic welding, sheet metal processing, metal furniture, equipment assembly, industrial pipes (flanges), inspection systems, Electrical machinery (high-voltage switches, transformers, power controls, etc.).
2. Product features: high efficiency, economy, flexibility, precision and durability.
1. High efficiency
At present, small-batch frame structures require high efficiency, such as rapid sample and product production. Therefore, traditional special welding tooling often cannot meet the needs. (The cycle of design, manufacturing, and debugging is very long, generally in 1- 3 months.). It usually takes only a few hours to complete a set of welding fixtures using the three-dimensional flexible welding platform; at the same time, it also greatly shortens the sample cycle of new product development!
2. Economical efficiency
Special welding tooling is only useful for a certain workpiece or a certain process. Therefore, it can be seen that some manufacturers have developed a large number of work clothes (Work clothes) fixtures that have been developed for more than a few years. To calculate. In particular, the frame structure is often a relatively large product, so the storage cost is higher.
Using our three-dimensional flexible tooling, the cost and time invested in special tooling for every product change can almost no longer cost money. The device is easy to operate and safe to use . Users can quickly splice tooling with different requirements according to their needs, just like children playing with assembled toys.
The flexible 3D combined welding tooling platform has high load-bearing capacity and stable rigidity. Its five faces are machined with regular holes and engraved with grid lines. The welding platform can be easily extended, expanded and combined. The extended standard tabletop can be directly connected with modular positioning and clamping. In the process of installation, adjustment and positioning of the workpiece, the general functions of the flexible three-dimensional combined welding tooling system are displayed to the fullest (Dripping), especially in the application of large workpieces.
Post time: Dec-13-2021